Archive for September, 2010

Hybrid Vehicles Get Bigger and Better

Friday, September 10th, 2010

Parker teams with CalMotors and US 1 Industries to develop hybrid-electric trucks. 

Like many shipping ports looking to reduce their carbon footprint, the Port of Long Beach has a strict Clean Truck Program, which bans all trucks that do not meet the 2007 Federal Clean Truck Emissions Standards. Helping to meet these standards, Parker has teamed with CalMotors and US 1 Industries to develop a series-electric hybrid truck for use at the Port, historically the site of countless haulers spewing diesel fumes. In series hybrids, only the electric motor drives the drivetrain, and the internal-combustion engine works as a generator to power the electric motor or to recharge the batteries. 

Parker’s MPP series traction motor and inverter are integral components of the truck built by US 1. US 1 uses a 215kW Parker MPP traction motor as the single source of torque for their Class 8 truck — a large tractor-trailer truck with a gross vehicle weight of 80,000 lbs. Thanks to the large speed range of the MPP, the truck can travel at a continuous velocity of 70 mph. Using the MPP motor, the truck has better acceleration and passing capabilities compared to the stock diesel engine typically in the truck. An onboard generator will be used to recharge the batteries as energy is depleted giving it a range of 200 miles on a single charge — at full load.

CalMotors is the company responsible for the complete integration of the power train. “Their intimate knowledge of the Parker components is invaluable to the optimization and ultimate success of this vehicle,” says Jay Schultz, product manager for Parker’s MPP motors.

The first truck will serve as a test vehicle at the Port and will collect data over a few months to confirm the theoretical performance calculations predicted by CalMotors. The Parker drive system is expected to have a timely payback for US 1; however, the emissions reduction will be realized immediately.

“Parker has been an excellent partner for CalMotors as we engineer complete powertrain solutions for all sizes of vehicles,” says Mike Kasaba, president of CalMotors. “The motor efficiency, performance and broad range of motor options along with Parker’s agility and fast response time has allowed us to tailor an impressive powertrain system for a Class 8 truck.”

Designed for the demanding applications found in today’s high-performance electric and hybrid vehicles, Parker’s MPP traction motors offer lower weight and higher power, all in a smaller package than other traction motors. High-performance neodymium magnets are employed for higher torque output. Parker’s MPP motors feature innovative winding design and Parker’s exclusive dual cooling implementation, which features a patent-pending internal cooling technology. This design yields up to 40% higher torque per unit size than conventionally constructed permanent magnet motors.

More cargo and containers move through the Port of Long Beach than any other port in the United States. By implementing Parker’s MPP motors in their trucks, US 1 is helping the busiest industrial port in the country meet its emission goals.

http://www.parkermotion.com/mobile/

Going Green at 200 mph

Thursday, September 2nd, 2010

Parker motor powers Brammo’s new electric race bike.

Sunday, July 25th, was a big day for motorcycle racing enthusiasts around the world with a huge race event in the Monterey, Calif., area. Thousands of people came to the area to see some of the world’s best motorcycle racers competing on some of the world’s fastest race bikes.

That was not the reason I pulled myself out of bed at 5:30 on that Sunday morning to make the 3-hour drive to Monterey. It was not to spend the day at the Mazda Raceway in Laguna Seca, California, listening to the deafening whine of the screaming cycles whiz by at 200 mph. In fact, I attended this race event specifically because I would not have to deal with the noise.

Featured at the Mazda Raceway was a high performance electric motorcycle race that promised crazy-fast speeds, professional bike racers and near silence as these state-of-the-art race bikes blurred by the spectators. Not only was the race itself going to be fun to witness, but it also provided the perfect venue for Brammo, Inc., to unveil its answer to high performance electric bike racing, featuring a Parker MPP motor to propel this bike silently at breakneck velocities.

This bike has been in development for several months. Competitors and enthusiasts were awed at the bike’s look and feel as they walked through the paddock area and asked the Brammo engineers about the bike’s performance.

The MPP powering the bike features Parker’s patent-pending internal cooling –technology that increases the continuous torque output that virtually eliminates the peak region of the motor.  This technology is particularly useful for the high duty cycle of acceleration as the racer exits each curve. The rider sends the torque command into the “peak region” with high enough frequency rendering a non-cooled motor to very limited performance. In addition, the motor uses external cooling, allowing for very high motor speeds — up to three times the catalog rating. This combination of cooling and packaging give the MPP traction motor on this bike a power density higher than that of most — if not all — traction motors available today.

The bike wasn’t quite ready for competition at this last event. But even without the Brammo bike racing, the other electric bikes competing in the race was very exciting. It was also rewarding to hear the spectators comment in amazement as the e-bikes accelerated to their top speeds at a fraction of the noise their ICE counterparts output. So, I eagerly anticipate the next event in the e-Power racing series, to be held in France next month. To further my energy for the event, the Brammo engineering team’s evaluation of the race and winners last month gave us all great confidence that the Brammo bike will be a strong contender for the winning trophy.

Brammo plans to market a street version of the race bike for the commercial market next year. Parker is working closely with Brammo to create a smaller MPP motor for the production version.

All said, it was a very exciting day for the both the Brammo and Parker team — well worth the 6-hour roundtrip drive.